Projects

Cable Winding Drum Machine: Best way to Handle Cables

Cable Winding Drum Machine: Best way to Handle Cables

INDUSTRY IN WHICH CABLE WINDING DRUM IS USED- CONTROL SYSTEMS 
SERVICES PROVIDED
  • Control panel coding for precision operation
  • Integration of stepper motor for accurate drum rotation
  • Implementation of proximity sensors for homing functionality
  • Safety features including emergency stop and microswitches
  • Firmware development for customizable operational parameters
DURATION – 8 weeks
BUSINESS CHALLENGE

The primary challenge was to design a control system for a cable winding drum that could accurately perform up to 3 complete turns without exceeding the selected number of rotations, ensuring the cable’s fixed length remains tensioned and safe.

FUNCTIONALITIES
  • Precision Control: Through the control panel, select the exact number of drum turns (1, 2, or 3) to avoid over-winding.
  • Automated Homing: Utilizes a proximity sensor for accurate drum positioning before each operation cycle.
  • Adaptable Speed: Speed control via a potentiometer.
  • Safety Mechanisms: Instantaneous stops with emergency buttons and safety covers to ensure operational safety.
DELIVERED
  • Custom Circuit Design
  • Firmware Development and Testing